This is a new series of articles on various topics using Schmersal’s PSC1-C-100-FB1 Safety Controller.We will start with the installation and simple operation of the tool.
Come on, let’s enjoy FA.
Reference Video
Schmersal.Open box with PSC1-C-100-FB1!
PSC1-C-100-FB1
The field of the future will be increasingly complex, with today’s machines becoming more and more complex with increasing demands for ease of use and new normative requirements to achieve safety considerations and safety functions. In addition, the constantly changing market demands a quick response, which calls for modular and easily expandable concepts.
The safety control system PSC1 introduced in this series is an emergency stop switch.
The PSC1 safety control system presented in this series consists of a freely programmable, compact safety controller with I/O expansion modules for signal processing of emergency stop switches, guard door switches, light grids, and additional mechanical and electronic safety switchgear.
In addition, the axis can be monitored using a number of functions. A universal communication interface can be used to connect to all standard fieldbus systems.
How to Read Order?
Here is a view of the PSC1 safety controller part number.
✓feature
The PSC1 safety control system has the following features
- Safe logic control according to Machinery Directive 2006/42/EC Annex IV
- Safety functions up to SIL 3 according to IEC 61508 / IEC 62061, PL e and Cat. 4 according to EN ISO 13849-1
- Modular expansion with up to 272 inputs / outputs
- Switchable to safe 2 A p-switching semiconductor output and safe p-/n-switching semiconductor output
- Freely programmable inputs/outputs
- Safe Drive Monitoring (SDM – Safe Drive Monitoring) according to EN 61800-5-2 for up to 12 axes
- Universal Communication Interface
- Support of all standard fieldbus systems
- Software configuration and resetting of fieldbus protocols
- Integration of Schmersal SD bus gateways into standard fieldbus systems
- option
- Secure Remote I/O via Ethernet Secure Device-to-Device Communication (SDDC)
- Secure intercommunication via Ethernet secure master-to-master communication (SMMC)
✓Programming Software SafePLC2
The safety control system PSC1 uses SafePLC2 to create safety programs.
- Modern and intuitive development environment
- Preconfigured elements simplify program creation and
- Simplified verification
- Programming assistance through various search functions
- Easy signal tracking with different color indications and status messages
- Practical libraries for logic, safe drive monitor, SD bus and encoder elements
- Configurable user rights
- Offline simulation
✓SAVE CROSS COMMUNICATION
Safety Cross Communication is used as a composite of the safety controller for the secure exchange of data via local Ethernet SMMC communication.
In complete systems (consisting of individual system components) where signals from emergency stop signals and solenoid interlocks are coupled, this requirement can be solved by using secure intercommunication.
In addition, secure cross communication, secure remote I/O communication and simultaneous fieldbus communication for higher-level control are possible.
- Secure intercommunication with up to four PSC1 compact controllers
- Freedom to mix compact controllers PSC1-C-10 and PSC1-C-100 (-FB1 and -FB2 only)
✓SAFE REMOTE I/O COMMUNICATION
In combination with FB1 and FB2 of the PSC1-C-100 series, the remote I/O expansion module PSC1-E-37-14DI-4DO-2RO-RIO meets the requirements of distributed applications.
Communication is performed via the Ethernet SDDC protocol, allowing secure cross I/O communication and simultaneous operation of remote I/O communication via a universal communication interface.
✓UNIVERSAL COMMUNICATION INTERFACE
Using the universal communication interface, the required fieldbus protocol can be manually selected in software. In parallel to the active fieldbus protocol, local communication within the PSC1 control system can be realized via Ethernet SDDC and SMMC. This is possible in combination with FB1 and FB2 of the PSC1-C-100 series.
Implementation
The first article will start with the installation of the tool and simple tool operation.
Install Tools
Download Schmersal’s latest SafetyPLC2 tool from the link below.
https://products.schmersal.com/en_IO/psc1-c-100-fb1-103008452.html
Start the SafetyPLC2 Setup File downloaded earlier.
Set the installation language of the tool and proceed with OK.
Accept the license and proceed with Next.
Proceed with Next>.
Start the installation.
Please wait a moment…
Done!
Start your First Project!
Start SafePLC2 and create a project.You will first be asked to Login, this time with Administrator privileges.
- Username:schmersal
- Password:schmersal
Add your Controller
Add PSC1-C-100-FB1, which is used in this article, to the project from the library on the right.
Done!PSC1-C-100-FB1 is added.
Compile
Click the Compile Project button in the Toolbar to see if there are any errors.
Reset Layout
If the Layout of the SafePLC2 tool is broken, use Window>Reset Layout to reset the tool Layout.
Wiring
Click on the Wiring Scheme Tab to verify the wiring of PSC1-C-100-FB1.
Here you can see the wiring of the components built into the project.
This time, connect +24v and 0v to the terminal block as shown in the figure below, since the article is not connected to the safety device again.
Connect to the Controller
Connect the COM Port of PSC1-C-100-FB1 and the dedicated cable to the PC.
Click SafePLC2>Home>Device Interface.
Click Connection Settings.
This screen allows you to configure the connection settings.
Since we will be using an RS-232 cable, let’s set the COM Port to match that of the Device Manager.
Done!
Finally, click the Connect button to connect the CPU and SafePLC2.
OK to proceed.So I connected SafePLC2 to PSC1-C-100-FB1.
Send Configuration
Click Send Configuration to transfer your project to PSC1-C-100-FB1.
Please wait a moment…
Start
Finally, click the Start button to set the PSC1-C-100-FB1 CPU to RUN MODE.
If the PSC1-C-100-FB1 starts up normally, the Status LEC on the PSC1-C-100-FB1 itself will display “4”.